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448 Battery Cell Enclosure
Midnight Sun Solar Race Car (2000)
   
 
 

Design Objective:
Create a lightweight enclosure to house stacks of rechargeable batteries for a solar-powered car. The enclosure must allow for easy installation and removal of battery stacks for competition manipulation and also minimize space and weight.

Design Solution:

A vertical grid of Kevlar cells with cutouts that allow the batteries to be carefully removed in stacks with both hands.

Result:
The battery enclosure uses a minimum of space and very little material for low weight. The slots in each wall of the enclosure allow two-handed access to any battery stack by placing one hand on the battery stack and the other hand in an adjacent cell.

Time: 2 days
Tools: SolidWorks, hole saw, band saw, clamps
Team: (designer)

 
 
 
Midnight Sun 6
 
   
The battery enclosure mounted inside the solar car
 
Product Design   Design Highlights